Plush Toy Factory Customizes Strange Dolls with Hats

1. Re customize high weight plush fabric

As is well known, Japanese customers have high requirements for quality, so we determined the materials and fillers for plush toys before customization. The thickness of the plush fabric they require is thicker than that of fabrics ordered from other countries, which is determined by their personality characteristics, so the cost of fabric is relatively high. Because the thickness of the fabric they need is not commonly used in the market, in many cases we need to customize customized fabrics with the textile fabric factory according to customer requirements. In addition to the finished fabric, the construction period has also increased accordingly, as sufficient time must be left for the fabric factory to remake the fabric required by the customer. Of course, the effect is also obvious, with a better feel and a thicker touch on the hand. Japanese customers are also quite picky in their choice of fillers, choosing 7D specification high rebound polyester fiber fillers.

2. How to simplify plush toys according to customer requirements and reduce labor costs

Japanese customers prefer simplicity and value practicality. So Muji products are very popular in Japan. They prefer to spend the cost in a tangible way, so when we proposed making the face more three-dimensional, they said it was not necessary, just to restore the facial expression. Finally, we use the whole face embroidery method to embroider the eyebrows, eyes, mouth, powder blusher and nose on the light yellow fabric, and then embroider the whole piece of embroidery on the green fabric. The advantage of doing so is that it reduces the time of the sewing machine operator, reduces labor costs, and simplifies time-consuming processes using computer embroidery technology. Of course, this is something that Japanese customers like and may not necessarily apply to other countries. We are only analyzing some of the problems encountered in the production process of this plush toy through case studies, in order to gain experience in customization.

3. Playful dolls are expressed in interesting ways

The playful aspects of this doll include facial expressions, mouth, hand posture, and the direction of body tilt. Due to the fact that plush toys are soft, the fabric bulges outward after filling, making it difficult to create a straight line on one side. A better method is to use a hard material to block it. In fact, there is no need to pursue this ultimate goal. Making resin dolls or blind box toys can pursue details. But the direction and practice of plush toys are completely different from that of blind boxes. Plush toys are all handmade products, and many aspects are beyond human control. What we need to do is to control them as a whole, so we must create the posture of 'Biye'. Customers dislike the monotony of the neck, so they embroidered the necklace with a cute little yellow face during embroidery.

4.The method of making hats has been discussed

This strange plush toy doll, when we first received the customer's design drawings, we felt a lot of pressure because this hat, no, is more like a bamboo hat than a hat, maybe ninjas prefer to wear this, hahaha. We had a headache with this bamboo hat at the time because to achieve an effect, it had to be made of plastic to have a drooping effect. But this involves plastic mold parts, and the cost of grinding tools is very high. The customer's order quantity for this batch is only 2000 pieces, and the average cost per doll is still relatively high. After communicating with the client, the client stated that he did not intend to use plastic bamboo hats. He originally intended to make plush dolls, and the entire material was made of plush material. Later, we used crystal velvet material and tested it with nylon fabric with less elasticity, creating a hat like feel. I didn't expect the customer to take a liking to it at first glance.

It is not easy to make a product, and it is even more difficult to make a good product. The renderings are renderings, and there are many strange and strange problems in the actual operation process. These require us to communicate with customers in a timely manner. Only by following the customer's ideas can we achieve the final desired effect, which cannot be viewed solely from our perspective. We can provide suggestions from the perspective of craftsmanship, but customers come from various countries, and we must analyze specific issues based on the specific situation of the target country and people's consumption habits.

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Product Name: Plush Toy Factory Customizes Strange Dolls with Hats

Material: Super Soft Plush, With PP Cotton Filled

Type: toy

Size: 10CM/20CM/30CM or Customized

Place of Origin: Yangzhou, China